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System Design of a Bulb Test System for the LED Lamp Industry

System Design of a Bulb Test System for the LED Lamp IndustryKnown for our experience and expertise in both basic and complex system designs, Compass Manufacturing Services was selected by a customer in the LED lamp industry to design this LED bulb test system. The system was designed to provide photometric and input power/current testing for LED bulbs at required volume production test rates and conditions.

Utilizing our system and control system design processes and motion control software capabilities, we created and assembled a 37" wide x 65" high x 29" deep unit that met customer specifications and NFPA 70/79 Standards. The system featured a mobile unit, indicator lamps with red, yellow, and green displays, duals and single operator options, with the capability to test 1800 units per hour.

We used an extensive materials list to complete this project including stepper motors and drives, PC hardware, 80/20 extrusions, sensors, a turn table, and a power analyzer, to name just a few. Assembling this multipart unit took an impressive 8 weeks and passed our photometric and power source tests, as well as material handling process, and control and data collection inspections.

To learn more about this project, see the table below or contact us directly.

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Highlights of this LED Bulb Test System Design Project

LED Bulb Test System This final test system is used to provide photometric and input power/current testing of LED bulbs at required volume production test rates and conditions.
Capabilities Applied/Processes
Primary:
System Design
Control System Design
Motion Control Software
Secondary:
Assembly
Overall Part Dimensions 65" h x 37" w x 29" d
Features
Mobile Unit
Indicator Lamps
  • Green (passed)
  • Red (failed)
  • Yellow (no test)
1,800 units/hour
Dual / Single Operator Options
Material Used
Stepper Motors and Drives
PC, Monitor, Keyboard and Mouse
80/20 Extrusions
Turn Table
Sensors
Power Analyzer
Programmable AC Power Source
Array Spectrometer
Light Curtains
Bar Code Reader
PLC
In process testing/inspection performed
Photometric Test
Power Source and Test
Material Handling Process
Control and Data Collection
Industry for Use LED Lamp Industry
Delivery of First Prototype 8 Weeks
Standards Met Customer Specifications
NFPA 70/79
Product Name LED Bulb Test System

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